{"id":43893,"date":"2025-02-13T16:01:54","date_gmt":"2025-02-13T21:01:54","guid":{"rendered":"http:\/\/sticky-highjinx.flywheelsites.com\/?p=43893"},"modified":"2025-03-24T10:04:49","modified_gmt":"2025-03-24T14:04:49","slug":"ptg-vs-gtp","status":"publish","type":"post","link":"https:\/\/envistacorp.techyscouts.dev\/en-au\/2025\/02\/13\/ptg-vs-gtp\/","title":{"rendered":"Goods-to-Person vs Person-to-Goods: Which is Best?"},"content":{"rendered":"<span class=\"span-reading-time rt-reading-time\" style=\"display: block;\"><span class=\"rt-label rt-prefix\">Reading Time: <\/span> <span class=\"rt-time\"> 5<\/span> <span class=\"rt-label rt-postfix\">minutes<\/span><\/span>\n<p>In recent years, there has been considerable debate about whether modern goods-to-person (GTP) item picking is superior to more traditional person-to-goods (PTG) item picking. Each picking methodology has its pros and cons, but how do they compare, and is one superior to the other? First, let\u2019s define each system.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">What is a Goods-to-Person (GTP) System?<\/h2>\n\n\n\n<p>A goods-to-person system is a type of warehouse automation technology that uses robots or other automated machines to move items from storage to the workers who are picking them for orders. This type of system is designed to improve efficiency and accuracy in the picking process and can be used in a variety of settings, including e-commerce fulfilment centers and traditional warehouses. In a GTP system, the automated machines bring the items to the workers, rather than the workers having to travel to the items, which can save time and reduce the physical demands of the job.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">What is a Person-to-Goods (PTG) System?<\/h2>\n\n\n\n<p>A person-to-goods system is the opposite of a goods-to-person system, in which workers travel to the items that need to be picked, rather than the items being brought to them. In a PTG system, workers typically use carts or other devices to move around the warehouse and pick items from their locations on the shelves or in storage bins. This type of system is common in traditional warehouses and distribution centers and can be less expensive to implement than a GTP system, which often requires the use of expensive automation technology. However, a GTP system can be more efficient and can help to reduce errors in the picking process.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Goods-to-Person &amp; Person-to-Goods: Benefits &amp; Disadvantages<\/h2>\n\n\n\n<p>Both systems have their place, but they each have distinct advantages and disadvantages to consider.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Goods-to-Person System<\/h3>\n\n\n\n<p>Benefits:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Higher Efficiency \u2013 Reduces worker travel time and increases picking speed.<\/li>\n\n\n\n<li>Lower Labour Dependency \u2013 Reduces reliance on manual labour and mitigates labour shortages.<\/li>\n\n\n\n<li>Improved Accuracy \u2013 Automated retrieval systems reduce human error.<\/li>\n\n\n\n<li>Better Space Utilization \u2013 Stores goods more densely and uses vertical space effectively.<\/li>\n<\/ul>\n\n\n\n<p>Disadvantages:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>High Initial Cost \u2013 <a href=\"https:\/\/envistacorp.techyscouts.dev\/blog\/goods-to-person-systems-do-not-pay-for-themselves-why-invest-in-them\/\" target=\"_blank\" rel=\"noreferrer noopener\">Requires significant investment in automation and infrastructure<\/a>.<\/li>\n\n\n\n<li>Complex Implementation \u2013 Requires careful planning and integration with existing systems.<\/li>\n\n\n\n<li>Limited Flexibility \u2013 Harder to adapt to rapidly changing inventory needs.<\/li>\n\n\n\n<li>Potential Downtime Risks \u2013 System failures or maintenance issues can disrupt operations.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Person-to-Goods Systems<\/h3>\n\n\n\n<p>Benefits:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Lower Initial Investment \u2013 Typically requires less capital expenditure on automation.<\/li>\n\n\n\n<li>Flexibility \u2013 Easier to adapt to changes in demand and product types.<\/li>\n\n\n\n<li>Scalability \u2013 Can scale by adding more workers rather than investing in automation.<\/li>\n\n\n\n<li>Simple Implementation \u2013 Easier to set up and integrate with existing operations.<\/li>\n<\/ul>\n\n\n\n<p>Disadvantages:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Higher Labour Costs \u2013 Requires more manual labor, leading to increased costs over time.<\/li>\n\n\n\n<li>Slower Picking Speed \u2013 Dependent on human efficiency, which can limit throughput.<\/li>\n\n\n\n<li>Increased Fatigue &amp; Errors \u2013 Workers walking long distances can lead to fatigue and mistakes.<\/li>\n\n\n\n<li>Space Inefficiency \u2013 Requires wider aisles and more open space for human movement.<\/li>\n<\/ul>\n\n\n\n<p>Despite the increased attention and coverage of goods-to-person order fulfilment systems over the past few years, they are not a new concept. Goods-to-person systems have been around for decades, but recent technologies and software advancements have enabled significant improvements in functionality, efficiency,&nbsp;<a href=\"https:\/\/envistacorp.techyscouts.dev\/blog\/inventory-management-101-what-is-inventory-management-and-how-can-it-help-your-business\/\" target=\"_blank\" rel=\"noreferrer noopener\">inventory management<\/a> and space utilization. However, many companies are not fully convinced that GTP integrated systems are reliable, and that they can effectively deliver&nbsp;<a href=\"https:\/\/envistacorp.techyscouts.dev\/blog\/goods-to-person-systems-do-not-pay-for-themselves-why-invest-in-them\/\" target=\"_blank\" rel=\"noreferrer noopener\">acceptable ROI<\/a>.<\/p>\n\n\n\n<p>On the other hand, an increasing number of distribution and warehousing professionals are starting to believe that PTG technologies and order fulfilment methods are somewhat outdated in modern distribution environments. Large warehouses, SKU proliferation and smaller order fulfilment windows are rendering PTG processes less effective due to increased picking travel, mis-picks and increased labour requirements.<br><\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1000\" height=\"259\" src=\"https:\/\/envistacorp.techyscouts.dev\/wp-content\/uploads\/2025\/02\/ptg-gtp-2-1-1.jpg\" alt=\"\" class=\"wp-image-117170\"\/><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\"><br>Which System is Right for Your Needs?<\/h2>\n\n\n\n<p>To determine the order fulfilment system that best fits your specific business requirements, a careful review of the following operational considerations is key:<\/p>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"h-order-picking-travel-time\">Order Picking Travel Time<\/h3>\n\n\n\n<p>There is no doubt that eliminating travel time for order picking can increase productivity. GTP operations definitely have the edge here over PTG operations, but not every distribution operation will realize similar benefits. Small facilities or very densely slotted pick engines will benefit less due to the shorter distances that employees are required to cover. When it comes to GTP and reduced travel time for picking, the larger your facility and picking engine, the greater the benefit.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Order Accuracy<\/h3>\n\n\n\n<p>GTP system providers frequently point to increased accuracy as a major differentiator for their technologies. This reasoning is based on the idea that GTP automated retrieval systems deliver the correct product directly to order pickers\u2019 workstations, reducing the opportunity for mis-picks. Real-world data confirms that most GTP systems easily exceed 99-plus percent order accuracy.<\/p>\n\n\n\t\t<div data-elementor-type=\"page\" data-elementor-id=\"53364\" class=\"elementor elementor-53364\" data-elementor-post-type=\"elementor_library\">\n\t\t\t\t\t\t<section class=\"has_eae_slider elementor-section elementor-top-section elementor-element elementor-element-ed8b4ae elementor-section-stretched elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-eae-slider=\"66822\" data-id=\"ed8b4ae\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;stretch_section&quot;:&quot;section-stretched&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"aux-parallax-section has_eae_slider elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-86206ef\" data-eae-slider=\"94218\" data-id=\"86206ef\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<section class=\"has_eae_slider elementor-section elementor-inner-section elementor-element elementor-element-d0258b7 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-eae-slider=\"54521\" data-id=\"d0258b7\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-no\">\n\t\t\t\t\t<div class=\"aux-parallax-section has_eae_slider elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-d2bba90\" data-eae-slider=\"13266\" data-id=\"d2bba90\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-3a822a7 elementor-grid-1 elementor-posts--align-left elementor-grid-tablet-1 elementor-grid-mobile-1 elementor-posts--thumbnail-top elementor-posts__hover-gradient elementor-widget elementor-widget-posts\" data-id=\"3a822a7\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;cards_columns&quot;:&quot;1&quot;,&quot;cards_row_gap&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:0,&quot;sizes&quot;:[]},&quot;cards_columns_tablet&quot;:&quot;1&quot;,&quot;cards_columns_mobile&quot;:&quot;1&quot;,&quot;cards_row_gap_tablet&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]},&quot;cards_row_gap_mobile&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]}}\" data-widget_type=\"posts.cards\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-posts-container elementor-posts elementor-posts--skin-cards elementor-grid\" role=\"list\">\n\t\t\t\t<article class=\"elementor-post elementor-grid-item post-105714 post type-post status-publish format-standard has-post-thumbnail hentry category-white-paper tag-distribution-center tag-slotting tag-supply-chain\" role=\"listitem\">\n\t\t\t<div class=\"elementor-post__card\">\n\t\t\t\t<a class=\"elementor-post__thumbnail__link\" href=\"https:\/\/web.envistacorp.techyscouts.dev\/successful-warehouse-slotting-roi\" tabindex=\"-1\" ><div class=\"elementor-post__thumbnail\"><img decoding=\"async\" width=\"768\" height=\"667\" src=\"https:\/\/envistacorp.techyscouts.dev\/en-au\/wp-content\/uploads\/sites\/4\/2023\/08\/shutterstock_456680302-768x667.jpg\" class=\"attachment-medium_large size-medium_large wp-image-105716\" alt=\"Large warehouse interior with tall blue and orange metal shelving racks stacked with cardboard boxes and wrapped pallets on both sides of a wide, polished concrete aisle. No people are visible.\" \/><\/div><\/a>\n\t\t\t\t<div class=\"elementor-post__text\">\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t<\/div>\n\t\t\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"aux-parallax-section has_eae_slider elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-fcbc862\" data-eae-slider=\"4776\" data-id=\"fcbc862\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-2ca739d elementor-grid-1 elementor-grid-tablet-1 elementor-grid-mobile-1 elementor-posts--thumbnail-top elementor-posts__hover-gradient elementor-widget elementor-widget-posts\" data-id=\"2ca739d\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;cards_columns&quot;:&quot;1&quot;,&quot;cards_row_gap&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:0,&quot;sizes&quot;:[]},&quot;cards_columns_tablet&quot;:&quot;1&quot;,&quot;cards_columns_mobile&quot;:&quot;1&quot;,&quot;cards_row_gap_tablet&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]},&quot;cards_row_gap_mobile&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]}}\" data-widget_type=\"posts.cards\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-posts-container elementor-posts elementor-posts--skin-cards elementor-grid\" role=\"list\">\n\t\t\t\t<article class=\"elementor-post elementor-grid-item post-105714 post type-post status-publish format-standard has-post-thumbnail hentry category-white-paper tag-distribution-center tag-slotting tag-supply-chain\" role=\"listitem\">\n\t\t\t<div class=\"elementor-post__card\">\n\t\t\t\t<a class=\"elementor-post__thumbnail__link\" href=\"https:\/\/web.envistacorp.techyscouts.dev\/successful-warehouse-slotting-roi\" tabindex=\"-1\" target=\"_blank\"><div class=\"elementor-post__thumbnail\"><img decoding=\"async\" width=\"300\" height=\"300\" src=\"https:\/\/envistacorp.techyscouts.dev\/en-au\/wp-content\/uploads\/sites\/4\/2023\/08\/shutterstock_456680302-300x300.jpg\" class=\"attachment-medium size-medium wp-image-105716\" alt=\"Large warehouse interior with tall blue and orange metal shelving racks stacked with cardboard boxes and wrapped pallets on both sides of a wide, polished concrete aisle. No people are visible.\" srcset=\"https:\/\/envistacorp.techyscouts.dev\/en-au\/wp-content\/uploads\/sites\/4\/2023\/08\/shutterstock_456680302-300x300.jpg 300w, https:\/\/envistacorp.techyscouts.dev\/en-au\/wp-content\/uploads\/sites\/4\/2023\/08\/shutterstock_456680302-150x150.jpg 150w, https:\/\/envistacorp.techyscouts.dev\/en-au\/wp-content\/uploads\/sites\/4\/2023\/08\/shutterstock_456680302-60x60.jpg 60w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/div><\/a>\n\t\t\t\t<div class=\"elementor-post__badge\">White Paper<\/div>\n\t\t\t\t<div class=\"elementor-post__text\">\n\t\t\t\t<h3 class=\"elementor-post__title\">\n\t\t\t<a href=\"https:\/\/web.envistacorp.techyscouts.dev\/successful-warehouse-slotting-roi\" target=&quot;_blank&quot;>\n\t\t\t\tIncrease ROI Through Successful Warehouse Slotting\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t<div class=\"elementor-post__excerpt\">\n\t\t\t<p>A well-thought-out slotting strategy also enables businesses to minimize wasted space and maximize storage capacity within the warehouse. Increase ROI using the right tools, strategy and management plan with successful warehouse slotting.<\/p>\n\t\t<\/div>\n\t\t\n\t\t<a class=\"elementor-post__read-more\" href=\"https:\/\/web.envistacorp.techyscouts.dev\/successful-warehouse-slotting-roi\" aria-label=\"Read more about Increase ROI Through Successful Warehouse Slotting\" tabindex=\"-1\" target=\"_blank\">\n\t\t\tDownload\t\t<\/a>\n\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t<\/div>\n\t\t\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t\n\n\n\n<h3 class=\"wp-block-heading\">Smaller Footprint\/Better DC Cube Utilization<\/h3>\n\n\n\n<p>Within GTP operations, automated retrieval systems can be more condensed horizontally than traditional PTG picking\/order fulfilment systems. This allows for a smaller footprint even when compared to the most condensed PTG order picking modules or Very Narrow Aisle equivalents. Keep in mind that the need for dedicated pick\/put workstations in GTP operations can reduce this horizontal footprint advantage to some degree. The real benefit of GTP systems, however, is unparalleled vertical space utilization.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Single Point of Failure<\/h3>\n\n\n\n<p>Today, GTP ASRS technologies are tremendously accurate and productive. However, if the GTP automated storage and retrieval system goes down due to a catastrophic mechanical or software failure, manual access to inventory contained within can become nearly impossible. An entire order fulfilment operation can come to a grinding halt. Automated PTG systems are certainly not immune to malfunction, but the easy accessibility to pick facings can allow order fulfilment operations to continue to function at some level despite the loss of automation.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Capital Expenditure<\/h3>\n\n\n\n<p>Typically, GTP systems with ASRS are much more expensive than automated PTG systems. The level of automation, equipment and software required for fully automated GTP systems can often result in capital expenditures that are 100 percent higher than PTG equivalents. Yet, despite the initial capital expenditure differential, in some operational environments, GTP systems have the potential to generate excellent ROI when factoring the potential labour productivity efficiencies, real estate savings and life cycle costs.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Product Sequencing<\/h3>\n\n\n\n<p>If your distribution operation requires \u2018aisle-ready\u2019 totes or pallets, or its SKU mix requires intelligent product placement within an order container to accommodate weight distribution, grouping by product category or another logistics purpose, you are likely already familiar with product sequencing.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Conclusion<\/h2>\n\n\n\n<p>When it comes to deciding between a GTP and a PTG order fulfilment solution for your distribution operation, there is not a single, clear-cut solution. There are many factors that must be considered before arriving at the order fulfilment solution best suited for your business. It starts with a comprehensive understanding of your current order fulfilment operation and data. Effective utilization of this data to identify operational weaknesses is critical. From there, companies must determine which business initiatives are most aligned with the organisation\u2019s long-term goals. Is labour cost reduction a bigger priority than improving time to customer? Is establishing new sales channels more important than SKU proliferation? How a company prioritizes strategic initiatives plays a large part in determining the best order picking system.<\/p>\n\n\n\n<p>Ultimately, operational metrics provide the backbone for the initial data analysis and operational self-assessment. Strategic business initiatives and long-term goals provide a detailed roadmap forward. It\u2019s only when today\u2019s data and tomorrow\u2019s direction are analysed in unison that the ideal balance between optimum order fulfilment system performance and maximum return on investment can be achieved.<\/p>\n\n\n\n<p>For more information on the factors to consider when determining the right order fulfilment solution download our&nbsp;<a href=\"https:\/\/web.envistacorp.techyscouts.dev\/ptg-vs-gtp\" target=\"_blank\" rel=\"noreferrer noopener\">white paper<\/a>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>There has been considerable debate about whether modern Goods-to-Person (GTP) item picking is superior to more traditional Person-to-Goods (PTG) item picking.<\/p>\n","protected":false},"author":22,"featured_media":46755,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":"","_searchwp_excluded":"","footnotes":"","_links_to":"","_links_to_target":""},"categories":[3475],"tags":[3912,3969,3509],"class_list":["post-43893","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-consumer-goods","tag-item-assortment","tag-supply-chain"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - 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