{"id":45240,"date":"2014-05-08T17:07:00","date_gmt":"2014-05-08T17:07:00","guid":{"rendered":"http:\/\/sticky-highjinx.flywheelsites.com\/?p=45240"},"modified":"2025-03-04T02:43:31","modified_gmt":"2025-03-04T07:43:31","slug":"optimum-facility-planning-and-design","status":"publish","type":"post","link":"https:\/\/envistacorp.techyscouts.dev\/en-au\/2014\/05\/08\/optimum-facility-planning-and-design\/","title":{"rendered":"The Dos and Don\u2019ts of Optimum Facility Planning and Design"},"content":{"rendered":"<span class=\"span-reading-time rt-reading-time\" style=\"display: block;\"><span class=\"rt-label rt-prefix\">Reading Time: <\/span> <span class=\"rt-time\"> 3<\/span> <span class=\"rt-label rt-postfix\">minutes<\/span><\/span>\n<p>Distribution centre design calls for strategic thinking that identifies long-term goals and sales strategies. Here are the right and wrong ways to proceed with your planning.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-the-dos-of-optimum-facility-planning-and-design\">The Dos of Optimum Facility Planning and Design<\/h2>\n\n\n\n<p><strong>Identify the resources that will be involved and identify their specific roles.<\/strong><br>Team members should be kept informed of the project status at regular intervals.<\/p>\n\n\n\n<p><strong>Document your design assumptions.<\/strong><br>This includes who made each assumption and what was the logic behind each assumption.<\/p>\n\n\n\n<p><strong>Document your current operational functions.<\/strong><br>Use cross-functional process flow techniques that capture the interdependencies among systems, processes and people.<\/p>\n\n\n\n<p><strong>Analyze your distribution centre mathematically in order to define your future capacity requirements.<\/strong><br>Evaluate at least one year\u2019s worth of data to capture inventory level and sales volume fluctuation and the seasonality of different SKUs.<\/p>\n\n\n\n<p><strong>Complete three data profiles:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\"><li><strong>Receipt Profile:<\/strong> This requires the purchase order header and detail by day. Analyzing these receipts allows you to understand the daily, weekly and monthly trends in inbound demand.<\/li><li><strong>Inventory Profile:<\/strong> The inventory data required is the on-hand inventory at the end of the month for 12 consecutive months and includes every item by unit of measure and total quality. This profile enables you to determine the amount of inventory required to support demand by period. Do develop a space standard based on proposed storage mediums for your facility. Using the space standard, along with your inventory profile, can serve as a check on whether the size of the facility you are designing will meet your needs.<\/li><li><strong>Order Profile:<\/strong> This profile requires the order header data and detail of your outbound demand. Don\u2019t assume all orders are the same. Evaluate your order profile by sales channel and order type and evaluate affinities across the order profile. Do not use averages to design your facility; instead, evaluate your orders and order lines by hours of the day.<\/li><\/ul>\n\n\n\n<p><strong>Accommodate dynamic locations in designing forward pick locations.<\/strong><br>These locations should be used for the seasonal fast mover SKUs.<\/p>\n\n\n\n<p><strong>Consider pick rates when slotting SKUs.<\/strong><br>Don\u2019t design a bottleneck and overburden a pick zone by putting all fast-moving items in a small area. Create your Golden Zone to maximize picking efficiency with your fast moving items.<\/p>\n\n\n\n<p><strong>Define storage and picking strategies and define future processes.<\/strong><br>Consider the way you will be releasing work when you develop future processes.<\/p>\n\n\n\n<p><strong>Validate the throughput requirements in terms of units, lines, orders, cartons and pallets when using material handling equipment.<\/strong><br>A conveyor system will create bottlenecks in your operation if you don\u2019t look at the different throughputs for all the processes that are performed along the conveyor.<\/p>\n\n\n\n<p><strong>Identify the material handling equipment you will use.<\/strong><br>This will impact the size of the aisle ways in your facility.<\/p>\n\n\n\t\t<div data-elementor-type=\"page\" data-elementor-id=\"53364\" class=\"elementor elementor-53364\" data-elementor-post-type=\"elementor_library\">\n\t\t\t\t\t\t<section class=\"has_eae_slider elementor-section elementor-top-section elementor-element elementor-element-ed8b4ae elementor-section-stretched elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-eae-slider=\"30725\" data-id=\"ed8b4ae\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;stretch_section&quot;:&quot;section-stretched&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"aux-parallax-section has_eae_slider elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-86206ef\" data-eae-slider=\"76316\" data-id=\"86206ef\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<section class=\"has_eae_slider elementor-section elementor-inner-section elementor-element elementor-element-d0258b7 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-eae-slider=\"16275\" data-id=\"d0258b7\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-no\">\n\t\t\t\t\t<div class=\"aux-parallax-section has_eae_slider elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-d2bba90\" data-eae-slider=\"70865\" data-id=\"d2bba90\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-3a822a7 elementor-grid-1 elementor-posts--align-left elementor-grid-tablet-1 elementor-grid-mobile-1 elementor-posts--thumbnail-top elementor-posts__hover-gradient elementor-widget elementor-widget-posts\" data-id=\"3a822a7\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;cards_columns&quot;:&quot;1&quot;,&quot;cards_row_gap&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:0,&quot;sizes&quot;:[]},&quot;cards_columns_tablet&quot;:&quot;1&quot;,&quot;cards_columns_mobile&quot;:&quot;1&quot;,&quot;cards_row_gap_tablet&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]},&quot;cards_row_gap_mobile&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]}}\" data-widget_type=\"posts.cards\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-posts-container elementor-posts elementor-posts--skin-cards elementor-grid\" role=\"list\">\n\t\t\t\t<article class=\"elementor-post elementor-grid-item post-105714 post type-post status-publish format-standard has-post-thumbnail hentry category-white-paper tag-distribution-center tag-slotting tag-supply-chain\" role=\"listitem\">\n\t\t\t<div class=\"elementor-post__card\">\n\t\t\t\t<a class=\"elementor-post__thumbnail__link\" href=\"https:\/\/web.envistacorp.techyscouts.dev\/successful-warehouse-slotting-roi\" tabindex=\"-1\" ><div class=\"elementor-post__thumbnail\"><img fetchpriority=\"high\" decoding=\"async\" width=\"768\" height=\"667\" src=\"https:\/\/envistacorp.techyscouts.dev\/en-au\/wp-content\/uploads\/sites\/4\/2023\/08\/shutterstock_456680302-768x667.jpg\" class=\"attachment-medium_large size-medium_large wp-image-105716\" alt=\"Large warehouse interior with tall blue and orange metal shelving racks stacked with cardboard boxes and wrapped pallets on both sides of a wide, polished concrete aisle. No people are visible.\" \/><\/div><\/a>\n\t\t\t\t<div class=\"elementor-post__text\">\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t<\/div>\n\t\t\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"aux-parallax-section has_eae_slider elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-fcbc862\" data-eae-slider=\"43260\" data-id=\"fcbc862\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-2ca739d elementor-grid-1 elementor-grid-tablet-1 elementor-grid-mobile-1 elementor-posts--thumbnail-top elementor-posts__hover-gradient elementor-widget elementor-widget-posts\" data-id=\"2ca739d\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;cards_columns&quot;:&quot;1&quot;,&quot;cards_row_gap&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:0,&quot;sizes&quot;:[]},&quot;cards_columns_tablet&quot;:&quot;1&quot;,&quot;cards_columns_mobile&quot;:&quot;1&quot;,&quot;cards_row_gap_tablet&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]},&quot;cards_row_gap_mobile&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]}}\" data-widget_type=\"posts.cards\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-posts-container elementor-posts elementor-posts--skin-cards elementor-grid\" role=\"list\">\n\t\t\t\t<article class=\"elementor-post elementor-grid-item post-105714 post type-post status-publish format-standard has-post-thumbnail hentry category-white-paper tag-distribution-center tag-slotting tag-supply-chain\" role=\"listitem\">\n\t\t\t<div class=\"elementor-post__card\">\n\t\t\t\t<a class=\"elementor-post__thumbnail__link\" href=\"https:\/\/web.envistacorp.techyscouts.dev\/successful-warehouse-slotting-roi\" tabindex=\"-1\" target=\"_blank\"><div class=\"elementor-post__thumbnail\"><img decoding=\"async\" width=\"300\" height=\"300\" src=\"https:\/\/envistacorp.techyscouts.dev\/en-au\/wp-content\/uploads\/sites\/4\/2023\/08\/shutterstock_456680302-300x300.jpg\" class=\"attachment-medium size-medium wp-image-105716\" alt=\"Large warehouse interior with tall blue and orange metal shelving racks stacked with cardboard boxes and wrapped pallets on both sides of a wide, polished concrete aisle. No people are visible.\" srcset=\"https:\/\/envistacorp.techyscouts.dev\/en-au\/wp-content\/uploads\/sites\/4\/2023\/08\/shutterstock_456680302-300x300.jpg 300w, https:\/\/envistacorp.techyscouts.dev\/en-au\/wp-content\/uploads\/sites\/4\/2023\/08\/shutterstock_456680302-150x150.jpg 150w, https:\/\/envistacorp.techyscouts.dev\/en-au\/wp-content\/uploads\/sites\/4\/2023\/08\/shutterstock_456680302-60x60.jpg 60w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/div><\/a>\n\t\t\t\t<div class=\"elementor-post__badge\">White Paper<\/div>\n\t\t\t\t<div class=\"elementor-post__text\">\n\t\t\t\t<h3 class=\"elementor-post__title\">\n\t\t\t<a href=\"https:\/\/web.envistacorp.techyscouts.dev\/successful-warehouse-slotting-roi\" target=&quot;_blank&quot;>\n\t\t\t\tIncrease ROI Through Successful Warehouse Slotting\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t<div class=\"elementor-post__excerpt\">\n\t\t\t<p>A well-thought-out slotting strategy also enables businesses to minimize wasted space and maximize storage capacity within the warehouse. Increase ROI using the right tools, strategy and management plan with successful warehouse slotting.<\/p>\n\t\t<\/div>\n\t\t\n\t\t<a class=\"elementor-post__read-more\" href=\"https:\/\/web.envistacorp.techyscouts.dev\/successful-warehouse-slotting-roi\" aria-label=\"Read more about Increase ROI Through Successful Warehouse Slotting\" tabindex=\"-1\" target=\"_blank\">\n\t\t\tDownload\t\t<\/a>\n\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t<\/div>\n\t\t\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-the-don-ts-of-optimum-facility-planning-and-design\">The Don&#8217;ts of Optimum Facility Planning and Design<\/h2>\n\n\n\n<p><strong>Guess at sales numbers.<\/strong><br>Take the time to work with your sales and marketing team to understand sales trends and consider any potential changes in your sales strategy.<\/p>\n\n\n\n<p><strong>Interview only management during the documentation of current operational functions.<\/strong><br>Complete the three actuals:<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>Visit the actual place<\/li><li>Watch the actual process<\/li><li>Speak to the actual people who perform the task<\/li><\/ul>\n\n\n\n<p>This matches the management and operator\u2019s version of the process and fills in the missing gaps.<\/p>\n\n\n\n<p><strong>Use only order profile and slotting to design your facility.<\/strong><br>Slotting should be used to determine where a discrete item should be located in your facility but not as the sole analytical tool to design your warehouse. If you are using a static slotting tool, do evaluate the life cycle of the SKU over a 12-month period.<\/p>\n\n\n\n<p><strong>Assume that there is only one solution for your design.<\/strong><br>Create at least three design alternatives that meet your criteria. Once all the concepts have been generated, select the final option and ask for management approval.<\/p>\n\n\n\n<p>To learn more about optimum facility planning and design, click the button below to download our whitepaper.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Facility design involves more than just warehouse configuration. It also calls for identifying long-term goals and sales strategies.<\/p>\n","protected":false},"author":22,"featured_media":45242,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":"","_searchwp_excluded":"","footnotes":"","_links_to":"","_links_to_target":""},"categories":[3475],"tags":[3516,3509,3738],"class_list":["post-45240","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-facility-design","tag-supply-chain","tag-warehouse-optimization"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Optimal Facility Planning &amp; Design Best Practices | enVista<\/title>\n<meta name=\"description\" content=\"Facility design involves more than just warehouse configuration. It also calls for identifying long-term goals and sales strategies.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/envistacorp.techyscouts.dev\/en-au\/2014\/05\/08\/optimum-facility-planning-and-design\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Optimal Facility Planning &amp; Design Best Practices | enVista\" \/>\n<meta property=\"og:description\" content=\"Facility design involves more than just warehouse configuration. It also calls for identifying long-term goals and sales strategies.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/envistacorp.techyscouts.dev\/en-au\/2014\/05\/08\/optimum-facility-planning-and-design\/\" \/>\n<meta property=\"og:site_name\" content=\"enVista Australia\" \/>\n<meta property=\"article:published_time\" content=\"2014-05-08T17:07:00+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2025-03-04T07:43:31+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/envistacorp.techyscouts.dev\/en-au\/wp-content\/uploads\/sites\/4\/2021\/07\/optimum-facility-design_300.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"300\" \/>\n\t<meta property=\"og:image:height\" content=\"214\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"enVista Marketing\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"enVista Marketing\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"4 minutes\" \/>\n<!-- \/ Yoast SEO plugin. -->","yoast_head_json":{"title":"Optimal Facility Planning & Design Best Practices | enVista","description":"Facility design involves more than just warehouse configuration. It also calls for identifying long-term goals and sales strategies.","robots":{"index":"index","follow":"follow","max-snippet":"max-snippet:-1","max-image-preview":"max-image-preview:large","max-video-preview":"max-video-preview:-1"},"canonical":"https:\/\/envistacorp.techyscouts.dev\/en-au\/2014\/05\/08\/optimum-facility-planning-and-design\/","og_locale":"en_US","og_type":"article","og_title":"Optimal Facility Planning & Design Best Practices | enVista","og_description":"Facility design involves more than just warehouse configuration. 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